Maintenance of Cooling Tower Parts is Vital For Efficiency

Published: 17th February 2011
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Keeping cooling tower parts in a good condition can make a difference in the operation of the tower and overall plant. As with any industrial or commercial equipment, the massive cooling towers used in power plants and factories have many parts that ensure their proper functionality and efficiency. Their operation is vital: failure to manage the temperature can lead to calamities like fire and affect other industrial processes that rely on maintaining a specific temperature setting.

These cooling tower parts are diverse in function. There are massive fans and fan decks that that circulate air within the tower, or help expel air through the exhaust vents. These fans use gearboxes powered by motors and drive shafts to control speed and regulation. Drift eliminators capture large water droplets caught in the air stream, preventing the droplets and mist from escaping the cooling tower in order to preserve the amount of water within the tower. Target nozzles sprinkle the warm water to increase its surface area for heat transfer purposes before it enters the water basin. The cooling system uses what is called "fill", which holds water used to cool the air. Massive pipes help circulate this water, in order to absorb and dissipate heat throughout the facility. Aside from these, a tower will have ladders, platforms, valves, and more.


Damage to any of these cooling tower parts, given the high-pressure, high temperature, moist and humid conditions that these components are exposed to, is inevitable. Moisture can easily corrode metal parts if they are not properly coated, treated with anti-corrosives, or flushed with Nitrogen gas. Gearboxes or gearbox parts may malfunction over time and can affect the performance of the fans, thereby affecting the overall performance of the cooling tower system. Drift eliminators can turn brittle or even become clogged. Nozzles can become broken or clogged. Fill needs to be routinely replaced, as repeated exposure to water and heat can wear out its properties, leaving it ineffective over time.

Unless these various components are properly taken care of, the tower will be far less efficient in performing its function for the power plant or factory. The value of properly maintaining all parts is further stressed when one considers the cost of engaging in a massive repair of the entire system. This requires more down time or layups which, in addition to cost, presents its own set of dangers including rapid corrosion once oxygen is introduced.


Finding a trustworthy, expert cooling tower maintenance, repair, and parts company is a great advantage for any plant operator. A company that has access to OEM parts such as Marley, Evapco, BAC, Amarillo, Addax, and more and that can also handle routine maintenance, inspections, and mechanical changeouts is a major asset to any plant or factory.


Alt Author:

AmertechTowerServices, LLC is a company committed to ensuring efficient workings of cooling towers. From the sale and repair of every cooling tower part to overall maintenance of the tower, the company prides itself in being the best in what they do. Learn more about their work - call 732-389-2270 or visit http://www.amertechtower.com.


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